Woodworkers have used loose-tenon joinery for hundreds of years to make strong, accurate miters and other connections. Compare this to biscuits, which are 4mm (5/32") thick and penetrate into the workpiece a maximum of 12mm (1/2"). 020". I Made It! How to Cut Tenons: If you ask fifteen different people how to create a tenon. 1/2″ Maple Arm Stump Tenon Cutter — $120 each. This revolutionary new Festool Joiner cuts quick, precise mortises with the ease and simplicity of a biscuit cutter. Biscuit joints are an alternative to the Festool Domino's loose mortise and tenon joint but only in a few use cases. FREE delivery Tue, Nov 21. But a 3″-wide tenon is greater than 1-1/2″, which is six times the tenon thickness. The wedged loose tenon is really an easy , strong and attractive joint. snapon. Add to Cart. That can make the process of plunge routing into end grain much easier and it will help with cutting mortises in side grain too. Ergonomic handles, quick-release coarse adjustment, and micro adjustment to . . The biscuit is football-shaped and fits into a slot cut. I plan on using either loose tenon or dowels machined prior to running the copes. $23. . Router jigs for cutting mortises, even those applied to loose tenon joints, have been around for a lot longer than the Festool Domino has. 1. Using tape-covered cauls, lightly clamp the veneer pieces in place on the cheeks of the tenon and wait for the glue to dry. Journals Projects Workshops Reviews. In case you’re not familiar with the Domino, it’s a highly precise hand-held machine that cuts mortises for loose tenons. JNB Pro Wood Countersink Drill Bit Set & Wood Plug Cutters-2 Pc Adjustable Countersink Bit #8(7/64") #12(7/32") and 2 Wood Plug Cutters Dowel Cutter 3/8" & 1/2" Diameter-1 Hex Wrench-1/4" Quick Change. I also prefer loose tenons to dowels for the additional glue surface area. Make loose-tenon joinery without a Festool Domino. Template Length needs to be 23+6. This joint allows the boards to move with changes. The router sits over it using an edge-guide along the back of the jig. This jig has an indexing feature that allows you to cut perfect-fitting tenons every time, without having to set up the jig each time you use it. The shaft also moves sideways, allowing to cut full round-ended mortises in a single operation. One other thing while we're talking about wood movement - be sure to finish the underside of the table!there are no angled tenon shoulders to cut. IF you are looking for a much slower way to make loose tenon joinery than a Festool Domino and with looser fitting joints this is the product for you. A: Of course, the specific mortise-and-tenon size will vary by application, Michael. The fit of a loose tenon is far better from a slot mortiser then any other method. Add to Cart. A ½" spiral bit fits through it to make the mortise. IRONWALLS Mortise Lock Jig, Door Lock Hole Opener Kit for Wooden Door with 3PCS Tungsten Steel Cutter Blade, Mortising Jig Tool Door Mortise Jig, Suitable for. This was a quick, easy and accurate way to cut twin (double) mortise & tenon joints using the Shaper Origin! Just another fun capability of this incredible. Adding to the tenon and filling the mortise are the same solution; either way, the glued up joint is the same, with a 1" tenon going into material that fills the 2" mortise. Glue and fit the loose tenon in place. Wood Tenon Dowel Plug Cutter Tenon Cutter Plug Maker Woodworking Drill Bit. loose tenons are the way to go for strong joints, however the cope and stick method is usually used for cabinet doors. The multi-router is quite a bit more flexible though, in terms of mortise lengths and depths, the domino only has 3 length options, and 4 width options, and limits the depth to about 1 1/8". 5" long. No special bench is required, you just need a 1/2" or 1/4" (using an 8mm collet) router with a standard 30mm guide bush and good. Even though the tenon is not integral to either piece, it still creates plenty of long grain to long grain glue. The rabbet plane is a two-handed tool and requires you to clamp the workpiece in a vise. Set the height of the spiral upcut bit to 9⁄16" (to accept a 1⁄2"-long tenon). That is how we can use one template to cut 7 different mortises. Adjustable Tenon Jig - Standard Plan (Shipped to You) SKU: SN10138PLPR. 4mm & 1. Make the tenons from a piece of 1/4″ by 1″ stock about 12″ long. Here's a different kind of tenon joit using 2 shims and a splayed mortise but it gives you the idea. Cut the waste between the tenons using a coping saw. Description Morty™ Loose Tenon Joinery Jig Morty uses one template and different combinations of template guide bushings and router bits to make the 7 different standard mortises for loose tenons, 4mm, 5mm, 6mm, 8mm, 10mm, 12mm and 14mm. Usually, a simple center mark is all that it takes in order to provide alignment for mounting a jig to the work, as shown on page 68. “Loose tenons” have many other names, including “slip tenons” or “floating tenons. Using a 16mm Guide Bushing and 9. We have a double tenon head that was made for 2 5/8” thick doors. Jussi, a multi-router is quite a bit more expensive, it's about 2700$, compared to the domino at 700$. The great thing about loose tenons is that once you get your machinery set up, you can easily run enough tenon stock for many, many projects. Description: Levoite Mortise and Tenon Jig System Mortising Jig for Router Handheld Mortise Jig, Mortising Jig for Loose Tenon Joinery. When working in angular joints with an ordinary ‘Mortice and Tenon’ joint you have to angle cut the tenon. $15. The original tool supported cutter sizes from 4 mm to 10 mm with available tenon sizes from 4x20 mm up to 10x50 mm. 4. Here's a different kind of tenon joit using 2 shims and a splayed mortise but it gives you the idea. The author places the laid-out tenon on the mortise to determine how close to saw to the line. Hope that is a good description. . Model Number. Panel thickness and frame groove widths are the same. It is important to ensure that the tenon reflects the correct measurements and proportions to ensure a snug fit. NC NC Tongue and Groove Router Bit Set,2PCS Wood Milling Cutter for Woodworking (14 inch Shank) 4. , 1-1/2in. The tenon is cut to fit the mortise hole exactly. 1. Despite its odd name, “loose-tenon” joinery is one of woodworking’s tightest methods of joining parts. At Will + Wheel, we recycle all hair clippings, used foil, colour-tubes, excess hair colour, aerosol cans, paper, plastic and glass diverting it from landfills. But the easiest and by far the fastest way of cutting loose tenon joints is to invest in a Festool Domino. Forming the tenon on the ends of the rails is historically easier than making a mortise, so economy dictated things evolve the way they did. You can do the same thing with the cast top. thick, up to 1-1/16-in. 3 Steps to a Great Dovetail-Joint Glue-Up. The tenons are available precut at 1 1 ⁄ 2 “, 2″ and 2 1 ⁄ 2 ” lengths, or in 12″ lengths you cut yourself. Unit price / per . Engineered to the tightest tolerances, they will produce highly accurate, flawless plugs and tenons in both hardwoods and softwoods. Side-by-side cuts neatly remove the waste and establish the tenon’s. Learn how. . This is a tool Stumpy has wanted for a long time, but just couldn't justify the $1,000 price tag for the commercial version! It's a hand held mortising machine designed for loose tenon joinery- which is a lot like traditional mortise and tenon joinery- but WAY faster and easier!While a traditional loose tenon has smooth sides, the wavy shape of the Beadlock tenons makes the joint very precise – but it also makes it somewhat unforgiving. Item #GRP18496. Designed in-house by General Tool®'s engineering team, the EZ mortise and tenon jig is ready to use right out of the box to produce 1/4-inch mortise and tenon joints for cabinets, furniture, and frames. 5" White Oak Tenon Stock, (1) 8mm x 12. " VomSorb | Jan 24,. CharleyFlawless holes and tenons. 4. The PEANUT Jig is compatible with the PEANUT 2 and PEANUT 2 Short connectors, as well as having the ability to create loose tenon and dowels joints (size up to 10mm). The heart of the system is this two piece aluminum and steel drilling jig. Learn the right way to glue up a dado joint in this short video. 005" measurement makes. Tenon joinery made simple. The basic Beadlock kit comes in at around $100 and creates rock-solid loose-tenon joints that are also accurate and repeatable. That’s definitely easier. With four mortising widths, this tool can handle anything from face frames and delicate slat assemblies to small furniture projects and cabinet doors. But it’s not always the quickest or easiest to cut. Adjust the jig to line up with the tenon mark, then cut the first cheek. That can make the process of plunge routing into end grain much easier and it will help with cutting mortises in side grain too. I have a 5 mm router bit but I have used a 3/16 instead. This kerf will guide the next cut. Just a Duffer. For the Domino it would require you to change to the correct domino tenon cutter, set the width of the mortise to larger setting and mark on each piece of wood the precise location of the mortise. 3 Steps to a Great Mortise-and-Tenon Glue-Up. 00. Just a Duffer. The slot mortiser on the Shopbuilt youtube channel is worthy of mention, and many others vary in lots of ways. Nathan, TX -- Hire the lazy man. Amazon is usually a good place to look for the best deal. I would not use a 3/8in loose tenon in 3/4in stock, I would be concerned at the thin 3/16in wall of the mortise. Do you suffer from a love of woodworking with the lack of disposable income that comes with owning the trendiest power tools? Well have I got the answer to a. If after the glue is dry, you are still concerned about the fit, you can always go back and insert a dowel. Set the height of the spiral upcut bit to 9⁄16" (to accept a 1⁄2"-long tenon). Cutting Mortises with the Festool Domino Joiner is easy and an integral feature of the machine. This is unorthodox construction to be sure. This benchtop half-horsepower mortiser is designed and priced for a homeowner performing lighter-duty work. There have been a few strength tests conducted, with the data either published. Herb Stoops said: @Herb Stoops. Scribe the radius of the arch onto the 2X and cut that radius into it. I've seen where one would cut the tenon from end to stock. By Jim Harrold. To build cabinet doors, you need a table saw or router table to cut the groove for your panel to sit in. View attachment 81312 Test cut. Lay out and cut the mortises for this chair with a simple setup for your router. Series 1622 + 1616 FAMAG. Plus, check out our shop-made mortising jig! floating tenons, the user can cut a mortise in both sides of a joint with a power tool, insert a tenon inside, and then glue the joint. 004-in. Hogg is licensed under CC BY-SA 2. This reply was modified 3 years, 8 months ago by Darren. To me, though, the Domino is a loose tenon system, while dowels are more of an enhanced butt joint. Drive in a bamboo skewer. into the sides of the mortise slot, but the slot is longer than the width of the tenon al-lowing some assemblyThe tenons are shop made from the wood you choose. FREE delivery Thu,. $208. It does a slightly different job. Glue the breadboard only to the center exposed loose tenon. One example of loose-tenon joinery can be seen in the Patio Table and Chairs article on page 44, where a Festool Domino machine is used to cut the mortises. If you are using the other option, the nosing cutter, you only need to pass over the timber domino twice, saving a little time. 99. This way, you don't have to take any joinery into. I wrote about the method a long time ago, in a blog here. But as a general guideline, make the tenon about 1 ⁄ 3 the total thickness of the tenoned workpiece, and about 1 ⁄ 2 – 2 ⁄ 3 as long as the width of the mortised workpiece. For those who prefer to cut their own, we still have one-foot lengths as well. I cut 1/4" x 1" x 3/4" deep mortises. $15. This can also be done with feeler gauges if no dial indicator. Loose tenons are not quite as strong as integral tenons, but still very strong, and adequate for most furniture projects. this add-on joint is created by simply creating a 45-degree back cut angle on an appropriately sized piece of (typically) hardwood. First I will lay out the tenon shoulders with a knife. $ 8. Our Tenon Stock is sized and profiled to perfectly fit all the mortises cut by both sizes of the Domino joiners as well as our new Morty Loose Tenon Joinery Jig. 5/8 in. Personally, I like the look of "pegged" tenons, but if you don't want the peg to be seen, you. Mortise and tenon joints are the strongest glue joints in woodworking, but they're time-consuming to cut and fit. by Jeff Miller. To make loose tenons with rounded edges I use a shaper or router table to round the edges. Leigh Fmt Pro Frame Mortise And Tenon Jig. To clarify: I have used loose tenons cut with a multi-router to make thousands of chairs. Floating tenons, which are sometimes called loose tenons, differ from integral tenons (traditional) in that they incorporate a separate piece of wood for the tenon. 95; sets are available for 14 different tenon sizes. Now there is no excuse for not doing a mortise and tenon joint. Take a look at the video review below. 4. Now 14% Off. Leigh, MortisePal, drill press add on from Grizzly with several bits, beadlock, a mortise machine from Harbor Freight, and a Domino. The fit is tight (not too tight), which is important and the. The jig enables a series of overlapping holes to form a mortise for Beadlock tenon stock. But some woodworkers may find it useful. Domino Tenon: Use these loose tenons to ensure perfect match between edge and surface, which will also form a sturdy structure. "Loose-tenons" don't mean tenons that are loose. Report Item. This is done most commonly with a mortise-and-tenon joint, which has a geometry that is hard to beat for this task. You cut mating slots in workpieces. You are using the same process for making a mortise in rails and stiles so they are exactly the same fit. And you don't need a $1000 tool to make them!When you use this link to visit our sponsor, you support us He. It's just a matter of gaining the experience with the equipment. not sure why I bought a domino. Mortise Master is a simple but innovative patented woodworking tool for creating awesome mortises for loose tenon joinery and more. 8mm, with Dual Straight Blades & Button Screws Home Master Kit, Premium Aluminum & Steel Log Furniture Cutter, Commercial Starter’s Tool for Home DIY. This is one of the most discussed alternatives. The depth of cut is how far the cutter goes into the wood and hence how far the tenon or domino goes into the mortise. Shop DELTA. Loose tenon joints are constructed. Trend CraftPro Router Bit Cutter Set for the Trend Mortise and Tenon Jig, 1/4 Inch Shank, 5 Pieces, SET/MT1X1/4TC. 15. 7 59 ratings. 69″ (17mm) deep and 0. Make the tenons from a piece of 1/4″ by 1″ stock about 12″ long. Option #3 - Dovetail Mortise & Tenon Systems. tenon cutter tenon jig hand saw carcass saw Need help? Visit the help. a stretcher for example is large , and cannot be readily cut at the band saw , or table saw. Loose tenon or floating tenon joinery is a great choice for constructing all types of frames. 2. 99 $5. 95. It is a very workable system that allows you to make a very traditional mortise and tenon joint. That may be easier than tenoning the middle and adding splines too. Includes set of chisels. VIDEO Download Plans Now. Make sure that you use an upcut spiral bit for that. Loose tenon joinery, like that used in the Easy Chair on page 50, is a great alternative to traditional mortise-and-tenon joinery. Flip the piece over and make the same cuts. So the mortises have to be the same shape. In addition the loose tenons they sell fit the cut mortises well. Once the length of the mortise is determined, the loose tenon should be cut or pre-cut to match that length. or larger drill to cut a tapered 60° shoulder on logs used to create log furniture. Learn how to properly glue up mortise-and-tenon joinery. Once you have a jig to do both the ends and the long parts making the loose tenon stock can be a hassle if you don't have a planer. add to cart. Making tenons is a multi-step process potentially using more than one tool. Domino joiners have a built-in tilting fence, which allows you to cut mortises at an angle with ease. This item: Domino Dispenser, Domino Wood Jointer, Loose Tenon, 50Pcs Domino Tenon Beech Wood 8x40mm Loose Tenons Woodworking Accessory for Positioning Crafting Woodworking $13. Each tool creates a different type of mortise, the biscuit joiner creates the most shallow. Universal miter bar for all table saws with 3/8-in x 3/4-in miter slots. That is the reason I use loose tenons. Structurally, a loose-tenon joint resembles a traditional. Mortising Jig 2 in 1 Loose Tenon Joinery System with Alloy Milling Cutter, Woodworking Invisible Slotting Bracket Trimming Machine Hole Stand for Woodworking Furniture Splicing. Centering the mortise pins on the work is pretty easy. If it needs to stay centered - shave the tenon so it's 0. One plunge creates a perfect, smooth-sided mortise that is precisely sized to accept a Domino loose tenon, creating an incredibly strong joint in stock as narrow as 7/8'' wide. Use it to quickly cut mortises for traditional mortise-and-tenon or 'loose tenon' joinery and easily cut angled mortises as no elaborate jigs and fixtures are required! The G0846 is driven by a powerful 2-horsepower, 220V, 10-amp motor and is equipped with a 20" x 8" precision-ground cast-iron table. 2-In-1 Slotting Adjustable Wood Trimming Machine Holder Eletric Trimmer Holder Bracket for 65mm Trimming Machine. Say, 5/16×1-1/4" tenons, or 1/2×2-1/2" tenons (with accessory kit). Using tape-covered cauls, lightly clamp the veneer pieces in place on the cheeks of the tenon and wait for the glue to dry. Original patent of 1870 No 105,896. The flutes on the stock increase the. Visit the CMT Store. Given that tenons are on the ends of rails and sometimes those rails are very long (eg dining tables). That’s definitely easier. But, the cost of pre-cut tenons can add up quickly and if you want to add the distinctive touch of exposed joinery, they leave ugly gaps around the ends. The tenon has radiused edges to match the routed mortise, eliminating chisel work, and is fluted to prevent hydraulic lock. I had it bookmarked…but can't find it. Price. But they do it faster, are easier to adjust, and you can buy loose tenons that perfectly fit the mortises they create. Whether you need joinery that is flush, centered, or with a reveal, double. Festool 201353 Domino Connector Set Sv-SYS. Hose port diameter: 1. Pros: Precise Panel Alignment Woodworkers have used loose-tenon joinery for hundreds of years to make strong, accurate miters and other connections. The cut must be square and centered, roughly. It usually has shoulders that seat when the joint fully enters the mortise hole. Woodsmith Adjustable Tenon Jig Premium Shop Drawings Supplement – 24” Wide Print (Shipped to You) SKU: SN10138SDPR. Then a 3/16" spacer is added to center the mortise on the 1. Glue the breadboard only to the center exposed loose tenon. $21. 2. There was minimal (5%) difference between a 3/8" M&T and 3/8" Loose Tenon joint in terms of ultimate strength. Place that piece flat on the bench as a cradle and using squares, clamp so the arched rail will be held in such a way that the mortising machine will cut parallel to the tenons. JessEm Pocket Zip Slot Mortise Mill Features. Includes a 1/4-inch guide bushing with bearing, a special 1/4-inch drill bit, and stop collar. +. This trailblazing tool provides a quick and easy, all-in-one solution to cut both a matching mortise and tenon with a single inexpensive jig. Draw a line across the top to lay out the haunches (the short segments between the tenons). A little lighter looking. The system consists of the DOMINO dowel jointer, recently developed by Festool, and a loose spigot in the shape of the oval DOMINO dowel. 2-In-1 Slotting Adjustable Wood Trimming Machine Holder Eletric Trimmer Holder Bracket for 65mm Trimming Machine. 31. That may explain why Alex. current price $109. Just me maybe. Add to Wish List Add to Compare. The great thing about loose tenons is that once you get your machinery set up, you can easily run enough tenon stock for many, many projects. (There are also router bits available to make your own. Plane a length of stock to fit the mortises. $23. 5=29. Using a Shopmade Mortising Jig. Categories: Homemade Machines, Joinery Jigs, Plans, Router Jigs. The right line is your stop line. Add to Cart. ence with loose tenon joinery using the three dimensional sliding table on my industrial slot mortising machine, I first described it in those terms. Loose Tenons or Dowels. DIY Supplies. Festool 493490 Domino Cutter, 5mm. 15, 20, 25 mm. 2. . Loose tenon or floating tenon joinery is a great choice for constructing all types of frames. This is a bomber application for any top under 24". The mortise is a socket that captures a protruding tenon. When the tendon is driven into the mortise the shim spreads the tenon and tightens the joint. But as a general guideline, make the tenon about 1 ⁄ 3 the total thickness of the tenoned workpiece, and about 1 ⁄ 2 – 2 ⁄ 3 as long as the width of the mortised workpiece. Description Specifications Customer Reviews You may also like Description. Add to Wish List Add to Compare. TR06A, Cutter Insert Set for Mini Wood Lathe Turning Tool Replacement, 6Pcs. The Peanut 2 is perfect for 90° joints and the Peanut 2 Short allows for 45° and face-to-face connections. But instead of cutting mortises by hand, the Domino System uses a unique rotating and oscillating bit. Enjoy the pics and glad to share. I use the 5, 8 and 10 mm dominoes. Each tool creates a different type of mortise, the biscuit joiner creates the most shallow penetration. 3. 5" Beech Tenon Stock and Systainer. (an additional collet can be purchased to take cue diameters from 11mm to 15mm), “Can’t recommend enough as Marc offers a great and friendly service. Cut 2 – Saw down the gauge line on the near edge toward the shoulder, all the while keeping the saw teeth buried in the end grain kerf. Mortising Attachment for Drill Press, 4 Model Drills Square Hole Chisel Set, Mortise and Tenon Tools, Drill Press Mortising Attachment Kit, Woodworking Mortise Bench Drill Locator Set. Contact me for other wood options and to order. — Essentially a mortise-and-tenon joint cut along the length of two boards, this joint can add some strength to an already strong long-grain edge joint, but is most useful when used without glue. Step 4: Once my tenon is has been cut I will clean up the surface of the tenon cheek and the shoulder removing just enough material to create a fit that is loose enough to go together with hand pressure yet strong enough to not fall apart from gravity. Posted on April 28, 2022 by Lost Art Press. Garniga has 304mm diameter tenon heads for shapers. In this episode of Tool School, Festool’s Brian Sedgely and Norm Abram use the Domino DF 500 to align and cut mortises of. On a loose-tenon joint, you cut mortises in both pieces with the same machine or jig and the same setup. 4. They can also cut mortises at various angles – though you probably wouldn't do that for a door. Pros. Make sure that you use an upcut spiral bit for that. When it comes to cutting tenons, it’s hard to beat a tenon jig and a table saw. The left line is your start line. $9. Of course, if a shorter look is desired, the mortise length can be adjusted accordingly. Very fast. The advantage of making it loose is that sometimes the component. Flip it over and drill a small stopped hole into the center of the other two unglued tenons. You can compare the two. 2-In-1 Slotting Adjustable Wood. 00 coupon applied at checkout Save $5. A tenoning jig is designed to work with your table saw to make a tenon which will be part of a mortise and tenon joint. Description: Levoite Mortise and Tenon Jig System Mortising Jig for Router Handheld Mortise Jig, Mortising Jig for Loose Tenon Joinery. These inexpensive tools ($16 to $38) are widely. Woodworking is your worldwide home for discussion of all things woodworking, carpentry, fine furniture…Woodpeckers Item #WP-MORTY-SYS. Each plunge creates a mortise that is sized to accept a standard 'DOMINO' loose tenon with an oval-shaped cross section. Turn your woodworking router into a mortising machine (like the Festool Domino Joiner machine) with the Tianli Handheld Mortising jig! This mortising jig mak. Position the fence to locate the mortise on the workpiece. CMT 529. Snap the guide into the milled recess on the left side of the jig. Woodpecker's announced their latest new tool - Morty's Loose Tenon Joinery Jig It was announced this morning. add to list. Cut the Tenons. Add to Wish List Add to Compare. Here’s a short movie that shows how to cut 5/8″ tenons with a deburring tool and a plug cutter. 99. That way, the jigs can be converted for either stock by simply adding the shim. "Loose-tenons" don't mean tenons that are loose. While a biscuit joiner will AT MOST go 1/2″ into each side of the wood, a domino joiner will go almost 3″ into each side (remember, 1/2″ the tenon length goes into each piece). Making these joints requires some cleverness. Download Free Project Plans You Can Make with Beadlock Tenons Jessem Loose Tenon Jig. Use a craft knife and straightedge to trim veneer pieces slightly larger than the tenon cheeks, and glue them in place. tdv · Jan 12, 2011 · Updated Sep 19, 2022 · Tags jig. $1330. FREE delivery Nov 24 - Dec 7 . A tenon is cut in the same way as a halving joint, cutting one face first then turning it over to cut the second. Rip the blank to width, slightly less than the mortises’ length. I also make wider tenons when the project gives me the space. Does a loose tenon have to be made from the same wood of the pieces being joined or can it be made from another type of wood. Position the fence to locate the mortise on the workpiece. Shop Fox D4902 Tenoning Jig Make perfect tenons with this great tool for repetitive cuts to make exacting tenons. Mortices should be slightly deeper than the tenon that will go in them. 65mm. The PEANUT Mini Jig’s compact size and ease of use makes it perfect for projects of all sizes. By Mark Singer in forum General Woodworking and Power Tools Replies: 3 Last Post: 01-03-2004, 9:58 PM. Overview of mortise and tenon joints and three methods to making better, faster, and accurate mortise cuts. CMT’s tenon cutting router bit will produce perfectly fitting tenons in every board you cut, even if the boards vary slightly in thickness. The tenon is cut square, slightly shorter than the mortise is deep. In most cases I cut the checks of my tenons on the band saw and tune them with a shoulder or rabbiting block plane, in that case I would glue the off cut back on the tenon and re-cut it. At final depth, carefully cut around the tenon shapes one last time to leave a smooth surface. That system allows me to size the joint appropriately and control the fit much better than traditional tenons, and faster, too. The. 5mm. shorter than the depth of the grooves in the end pieces to ensure that the joint’s shoulders fit tight. 3 Steps to a Great Dovetail-Joint Glue-Up. Just cut a mortise in both pieces and make a tenon to fit using the router table, equally as strong. The spacer is simply a piece of 1/4" plywood (actually 3/16"). That give me twice the gluing area of one piece of wood used to make the tenon. Beadlock® Tenon Stock. At this point, the jig is functional, and you could call it quits. At 1/3 the cost of the Domino it looks like a good alternative for folks just getting into woodworking. /. I like using mortise and tenon joints whenever I can but cutting/shaping the tenons just right can be a little tedious.